Search results for "Injection moulding"

The use of artificial intelligence techniques to optimise and control injection moulding processes

1999

In the paper a typical injection moulding process on a single-screw extrusion machine aimed to the production of axisymmetric polypropylene dishes for alimentary use has been investigated. First of all the most important process parameters have been individuated; subsequently a wide testing hyperspace has been investigated, at varying the process parameters in a large range. For each combination both some geometrical characteristics of the obtained component have been measured and the occurrence of defects has been verified. The largest part of the available data have been used to train a neural network aimed to explain the process dynamics. Furthermore an offline control system, based on f…

Isotactic polypropylene solidification under pressure and high cooling rates. A master curve approach

2000

Solidification in industrial processes very often involves flow fields, high thermal gradients and high pressures: the development of a model able to describe the polymer behavior becomes complex. Recently a new equipment has been developed and improved to study the crystallization of polymers when quenched under pressure. An experimental apparatus based on a modified, special injection moulding machine has been employed. Polymer samples can be cooled at a known cooling rate up to 100 °C/s and under a constant pressure up to 40 MPa. Density, Micro Hardness (MH), Wide angle X-ray diffraction (WAXD), and annealing measurements were then used to characterize the obtained sample morphology. Res…

Processing and Properties of Biopolymer/Polyhydroxyalkanoates Blends

2011

In this paper, the processability and the performance of a biodegradable polymer, Mater-Bi, and of its blends with either a sample of poly (hydroxy alkanoates) (PHA) or with bacterial biomass containing PHAs were compared. Adding PHA or directly the biomass containing it allows improving the processability of the matrix. Moreover, the mechanical behaviour of the systems was compared considering two different preparation methods, namely compression and injection moulding. The injection moulded samples show poorer mechanical performances than those of the compression moulded systems. The impact strength significantly improves when PHA is added while it reduces when bacterial biomass is used i…

The role of crystalline, mobile amorphous and rigid amorphous fractions in the performance of recycled poly (ethylene terephthalate) (PET)

2012

[EN] The action of thermo-mechanical degradation induced by mechanical recycling of poly(ethylene terephthalate) was simulated by successive injection moulding cycles. Degradation reactions provoked chain scissions and a reduction in molar mass mainly driven by the reduction of diethyleneglycol to ethylene glycol units in the flexible domain of the PET backbone, and the formation of -OH terminated species with shorter chain length. The consequent microstructural changes were quantified taking into account a three-fraction model involving crystalline, mobile amorphous (MAF) and rigid amorphous fractions (RAF). A remarkable increase of RAF, to a detriment of MAF was observed, while the percen…

X-ray micro-computed tomography investigation of fibre length degradation during the processing steps of short-fibre composites

2014

The mechanical properties of composites in the fibre direction are mainly attributed to the fibre slenderness, or aspect ratio. A trade-off between performance and processability is usually required, and dependent on the intended application. If the fibre length could be retained or not severely degraded during various processing steps towards the injection-moulded component, a stiffer and stronger composite product could be obtained. The processing steps for injection moulded wood-fibre composites here include: Pulping, commingling, extrusion, pelletizing, and injection moulding. To tune the processing parameters systematically for retained fibre length, it would be useful to investigate t…

DEGRADATION OF MATER-BI /WOOD FLOUR BIOCOMPOSITES IN ACTIVE SEWAGE SLUDGE

2009

The mechanical properties of Mater-Bi® are, in general, not adequate for certain applications and the addition of a filler is therefore necessary. Among the different fillers, natural fibres are particularly interesting because they potentially allow improving the performance of the material without compromising its biodegradability. In order to improve the basic mechanical properties of a Mater-Bi grade and to obtain a new, fully biodegradable material, wood flour based composites were prepared by different processing methods. To simulate actual and not laboratory bacterial attack on the prepared materials, in this work we studied the biodegradation of the composites in a real active sewag…

Degradation od Mater-Bi/wood flour biocomposites in active sewage sludge

2009

The concept and the application of no-flow temperature (NFT) in simulation of injection moulding

2009

Thermal expansion of Glass fibre reinforced (GRF) thermoplastics: influence of the nature of the polymer matrix and of the fibre content

2009

The use of master curves to describe the simultaneous effect of cooling rate and pressure on polymer crystallization

2003

In a previous work a master-curve approach was applied to experimental density data to explain isotactic polypropylene (iPP) behaviour under pressure and high cooling rates. Suitable samples were prepared by solidification from the melt under various cooling rate and pressure conditions with the help of a special apparatus based on a modified injection moulding machine. The approach here reported is more general than the case study previously shown, and is suitable to be applied to several materials and for different measures related to crystalline content. The proposed simple model is able to predict successfully the final polymer properties (density, micro-hardness, crystallinity) by supe…